Sunday, February 23, 2014

Got a Sewing Machine!

Ernie lent me his Sailrite LSZ-1 sewing machine!



After a light cleaning, I wound up a bobbin

After a few practice sews to get the tension right, I did a true test, sewing the edges of my homemade comp-tip cover for my mast.

I made two mistakes:

  1. Although I reversed and forwarded to secure the thread in the beginning, I forgot to do it at the end.  So I tied the ends together
  2. I didn't measure the hem beforehand and there was about 6 inches of difference that was on one end.  I'm not sure if I would have done that anyways, or tried to hem it to be perfect.
I don't think I'm going to try to re-do it, as that would mean undoing the stich (time consuming!) and the back end looks good, which counts (I think? ;)


I'm off to the store to get some 3M 77 spray and then it is onto the project!

Friday, February 14, 2014

Almost Bought a Sewing Machine!

Someone in the NASA community responded to one of my ads.  They had an industrial sewing machine to sell. It was a Pfaff 1245 and they were asking $700.  I checked around, and the cheapest I found was $950.  Gotta spend $ to make $ I guess...  Anyways, talked them down to $600 and was going to buy it and found out that it was a straight stitch machine only.

So, I am still looking for a sewing machine!

I got my stuff from Sailrite, I'll post pictures this weekend...

Sunday, February 9, 2014

2 Pool Covers and 2 Spinnakers

It has been a busy weekend...

I have made 4 sets of panels, two larger sets and two smaller sets.

I also have four sets of rings, two larger and two smaller.

My plan is to make two pool covers, and fix up the two upper parts into functional spinnakers.

I am still not for sure yet which ones will get the larger set, and which ones will get the smaller set, but I'm pretty sure that the pool shade made from Spinnaker #1, and the red, white and blue spinnaker will get the larger set.  It bothers me that the larger pool cover made from Spinnaker #2 will get the smaller set, but I believe that will get smaller use overall.  Plus, that one needs more repairs than Spinnaker #1 so I don't trust it very much.  The top of Spinnaker #2 is almost perfect.  I just need to size it for the H16 and who knows, it may end up on my boat!

Saturday, February 8, 2014

New Rings

I decided to hack another set of dogbones and get some larger rings.

Here's before I started:

Here they are before I sanded them:

And here's the final product:

I'm not sure which set will go where...

The Dimensions

Anchoring one end of the spinnaker to a table and running a sharp pair of scissors down the material made it easy to cut them in half:

Just remember to cut on the correct side of the seam!  (see the previous post about my mistake)

Here's a picture of when I was measuring the sails:

I have three hooks screwed into the roof under the eaves that I connect my pool cover to, which makes an L shape.  I use bungees to attach the pool cover to the hooks, so there's some give and take when the wind puffs the cover up and down.  The fourth anchor point is to the corner post of the fence.  Usually, I need some rope to get to the fence, as it is farther away than the other points.

The long side of the house is 340" from hook to hook and the short side is 243" from hook to hook.  If I create an anchor point on the fence to elongate the L shape, the short side of the house could go up to 323".

Spinnaker #1 (colored red, white and black) had a foot of 302" and the leech and luff was 549".  I cut it along a seam so that the luff and leech were 214".  Because of the girth, the new top edge is 308".  This gives me about 14" to 16" of bungee material I'll need for each hook.  It will fit perfectly with respect to the hooks I have in place.

Spinnaker #2 (colored red, white and blue) had a foot of 312", and the leech and luff were 554".  I cut this one so that the luff and leech were 300" to fit the elongated L area.  Because of the girth, the new top edge is 309".  It was not along a seam, so there will be hemming involved with this one as well.  Again, anchoring the edge to a table and using sharp scissors made the cutting relatively easy.  I measured off a seam on each end and in the middle to make sure I had a straight cut.  Here's what spin #2 looked like cut in half:

I was a little surprised at how rectangular they both ended up!  Spinnaker #2 is almost a square.

SpinFootLuffLeechNew Head
Spinnaker #1302"214"214"308"
Spinnaker #2312"300"300"309"

Finished the panels

I finished the panels for the pool cover.  There are four blue Dacron panels of increasing size, and one black panel made from spinnaker material.

Here's what it looks like:

It is really starting to come together!

I ended up using an old H16 jib for the Dacron panels:


I pretty much used the whole jib for this one spinnaker.  It is a very good thing I have a second old jib for the next one, or for fixing up the spinnaker.  However, if I want to do both, I'll need to find some more Dacron.

Mistake #1

Oops! I made a mistake.

When I cut the spin in half, I cut on the wrong side of the seam. I was trying to keep the seam on the part I wanted to keep, and I ended up cutting it so the seam was on the other part. That means that when I start sewing, the first thing I will need to do is hem the edge.

This is the bottom of the part I'm not working on:

It may not be so bad, because now I am considering after creating the pool shade cover I'll try fixing up the top half of the spinnakers to make them functional again. I've always wanted to put a spin on my H16!

Friday, February 7, 2014

I found a sewing machine!

I don't want to jinx it, but I got a response from a member of the Texas City Dike Yacht Club community to lend me the use of a Sailrite LSZ-1 machine, just what I needed!

Tuesday, February 4, 2014

Looking for a Sewing Machine

So, I am looking for a sewing machine.  Nothing seems to fit my needs and budget.

I got some advice from my craigslist ad to look for a rental.  I tried the local sewing shop with no luck.  Maybe I'll hit up my local sail shop and see what they say.

I am considering trading my TEAC X-700R Reel to Reel player and my reel to reel tapes for the sewing machine.  I need to dust it off, make sure it is still in 100% condition, and then research the price.  




I may just put it on ebay or craigslist, then use the money I get from that and put it towards the machine!

Sunday, February 2, 2014

Wanted to Buy or Borrow: Sewing Machine

I have been looking for a used sewing machine for quite some time now without much luck.  So now I am casting my net looking for one I can borrow or buy:

Does anyone in the Clear Lake area own an industrial sewing machine that I can use for sewing up some sails? I can give you the leftovers of the stuff I plan to buy including the UV nylon thread, extra needles, 3M Super 77 spray, and double sided tape. . . I'll have lots of leftover used spinnaker material as well, if you're looking for that for some reason. 

Ideally I'd like to borrow it for a couple of weekends and work on it in my house, but If I need to come over to your place, that's fine too. I have been looking for an inexpensive machine at garage sales, on craigslist, etc. without much luck. More recently, I have been looking at the benefits of an industrial sewing machine, but they are way too expensive for this one-time endeavor. However, if you have one that you want to sell, hit me up, as maybe I'll buy it, use it, and then sell it when I'm done. If the price is right, I might even keep it! 

Any help with this project would be appreciated. Thanks!

The Rings

I took a spare catamaran trapeze dogbone, hacked off the ends, and filed them down.




These should work just fine!

The Plan

I searched on the web for anyone who has converted a spinnaker into a pool shade cover, with no luck.

I did however find a couple of videos on how to sew spinnakers, which is going to be the basis of my project:

The plan is to:
  1. Buy Spinnakers - Done
  2. Cut them in half to fit the space
  3. Repair the various tears and holes
  4. Make new clews by:
  • Making the Stainless Steel rings
  • Cutting the nylon webbing to size
  • Cutting the Dacron panels
  • Cutting the Spinnaker material panels
  • Sewing the webbing to the first panel
  • Gluing all the Dacron panels together
  • Gluing the Dacron panels to the spinnaker
  • Gluing the spinnaker panels on top of the Dacron panels
  • Sewing along all the panel edges
  • Sewing the existing edge material
  • Sew the new edge material
  • Cut leather chafing material
  • Sew the leather chafing material
The stuff I'm going to have to buy are:
  1. Sewing machine
  2. Spare needles
  3. Nylon UV thread
  4. 3M 77 Spray
  5. Two sided tape
  6. Edge material (maybe I might be able to re-use the existing material)
  7. Awl & sinew
The stuff I have and/or can make:
  1. The rings
  2. Webbing
  3. Dacron panels
  4. Spinnaker material
  5. Leather
And so it starts...

The Problem

My pool has no shade, and it gets very hot during the summer.  In the past, I have used a blue tarp to cover it, but because it is so heavy the grommets got pulled out.



More recently, I have used a spinnaker I got for free from a neighbor when they moved out.



It doesn't cover the whole pool, and you have to adjust it as the sun moves to target the shade.  So I've always wanted to get a large spinnaker that would cover the whole pool.  Well, I finally got my chance!

I drove by my local boaters resale shop, and they were selling old sails for $25 each.  I scored three spinnakers, two of them were extremely large!  The feet of the two large ones fit the long edge of the house perfectly.  The small one turns out to be the same size as the current spinnaker I use.  I might repair and sell it to recoup some of my investment.


So I am documenting the project...